Intersecting bore location and size can be programmed through the XM or XPro Controller. During cladding, the arc will automatically be extinguished when the torch reaches the edge of the intersecting bore and then reignite once it reaches the other side. This will be repeated until the system has clad around the entire intersecting bore and then continuous cladding will resume. Bores must intersect the main part at an angle perpendicular to the center.

Weld programs can be created, modified, or stored on a PC. These programs can be moved back and forth between the controller and the PC using a USB storage device or through an Ethernet connection. This software can increase productivity by allowing programs to be created/edited while the weld controller is executing another weld program.

The remote pendant can be wireless to eliminate the cord and increase portability. The pendant communicates with the XPro Controller via bluetooth and includes a rechargeable battery. There is a cradle on the XPro Controller for the hand pendant when not in use. The cradle also charges the pendant when connected.

Arc Viewing Cameras can be added to a GTAW/PAW system giving the operator a view of the weld arc from a remote location. This keeps the operator in a safe location and reduces operator stress and fatigue. Additionally the image that is shown on the monitor is magnified and shows greater detail than what could be observed without the camera. Multiple cameras may be integrated for projects where a view of the lead and trail side of the weld zone is required. Please see the Arc Viewing Camera page for additional information.

The XM or XPro integrate with a laser sensor to scan and track the weld joint during welding. The laser continuously scans the joint profile and makes the necessary adjustments to ensure the torch maintains the programmed location. The scanned profile is also displayed in real-time on the operator console monitor. Seam tracking can be configured for single or multi-pass welds.

The XM and XPro screens can be displayed with languages other than English. Spanish, Korean, Russian, French and Chinese (Partial) are available. Other languages may require fees for translation costs.

An AVC (Arc Voltage Control) Module is added to provide the weld head with automatic arc standoff. The module provides automatic height adjustments to maintain a consistent arc voltage throughout the entire weld, including automatic adjustments on multi-pass welds.

Our advanced controls allow us to integrate multiple weld processes into one weld head. Each process can be operated independently or simultaneously. For example, a TIG & Plasma weld head would feature two AVC axes (one for each torch) and either torch could operate or they can both operate simultaneously for Keyhole Plasma with a TIG trail. We offer TIG & Plasma, TIG & MIG, TIG MIG & Plasma, and SAW & MIG. Any of these combinations are available and would be completely programmable from ONE central controller. Other combinations are also available. Please contact us with any requests.

Up to four motion axes can be integrated together. This allows each axis to function and coordinate together, much like the axes of a CNC milling machine, to perform welds on unique part geometries.

The operator can “teach” a weld path by manually moving the weld torch along the seam and selecting points. Up to 20 points can be selected to create a circumferential, longitudinal, or combination weld path. After all of the desired points are selected, the system will retrace each one to create a custom weld path. This can be helpful if parts or materials vary or have unique joint configurations. The path can be repeated for multiple pass welds, or offsets can be applied to repeat the motions of the original path in a new location.

Adds programmable gas flow control for GTAW and PAW applications.

AMET offers several sensors to monitor several functions and aspects of the weld. Each one of these sensors can automatically terminate the weld program if levels exceed the set parameters. The following sensors are available:
• Humidity Sensors – measures humidity levels at the weld puddle
• Oxygen Sensors – measures oxygen levels at the weld puddle
• Water Sensors – monitors water flow for components such as torches
• Gas Sensors – monitors gas flow for shielding/backing/purging gas

Includes hardware and software that allows weld programs or data to be transferred between a PC or sever and the XM Controller wirelessly.

Weld programs can be automatically selected by scanning a bar code associated with a specific part. This can help eliminate the incorrect program being loaded and run. Beneficial if many different parts are to be welded and operator needs to frequently switch between weld programs. Includes the bar code scanner and the necessary software to integrate with the XM or XPro Controller.