Weld programs can be created, modified, or stored on a PC. These programs can be moved back and forth between the controller and the PC using a USB storage device or through an Ethernet connection. This software can increase productivity by allowing programs to be created/edited while the weld controller is executing another weld program.

An additional torch can be added to the system to perform two welds simultaneously to increase productivity. For example, two end caps can be welded at the same time.

Weld screens can be added to the perimeter of the workstation to help prevent exposure to the arc by other operators or workers on the factory floor.

A manual chuck and an adapter plate are added to the tailstock faceplate to provide manual part gripping/holding on both ends of the lathe. The tailstock would still be equipped with the same amount of longitudinal clamping capacity.

Arc Viewing Cameras can be added to a GTAW/PAW system giving the operator a view of the weld arc from a remote location. This keeps the operator in a safe location and reduces operator stress and fatigue. Additionally the image that is shown on the monitor is magnified and shows greater detail than what could be observed without the camera. Multiple cameras may be integrated for projects where a view of the lead and trail side of the weld zone is required. Please see the Arc Viewing Camera page for additional information.

Data is collected and analyzed in real-time to ensure all modules are within the set tolerances. The data points can be displayed graphically on the display and can also be exported as a .csv file and viewed on a program such as Microsoft Excel. These files can be exported through one of the USB or Ethernet ports on the XM or XPro Controller.

An AVC (Arc Voltage Control) Module is added to provide the weld head with automatic arc standoff. The module provides automatic height adjustments to maintain a consistent arc voltage throughout the entire weld, including automatic adjustments on multi-pass welds.

We integrate components into our controls for automating additional functions other than the welding process. These components include safety equipment such as automatic weld screens or curtains that are programmable to automatically open and close at the end or beginning of each weld. We can also integrate additional tooling such as automated part loading equipment.

The operator can “teach” a weld path by manually moving the weld torch along the seam and selecting points. Up to 20 points can be selected to create a circumferential, longitudinal, or combination weld path. After all of the desired points are selected, the system will retrace each one to create a custom weld path. This can be helpful if parts or materials vary or have unique joint configurations. The path can be repeated for multiple pass welds, or offsets can be applied to repeat the motions of the original path in a new location.

The headstock includes a thru hole for the inclusion of an additional gas line for backing gas or a purge system. This package includes a gas union, digital solenoid, manual flow meter, and a gas line from the solenoid to the gas union. The digital solenoid is integrated with the XM for programmable and manual on/off control of the gas.

A precision servo motor driven ball screw slide with encoder feedback provides mechanical oscillation. The oscillation motion is completely programmable including dwell time, oscillation frequency and width, and travel speed.

Magnetic probe is used to deflect the arc back and forth in a stirring motion for excellent sidewall tie in. The arc can also be deflected and maintained in a set position. This can be beneficial for fillet or otherwise hard-to-reach joints. Dwell time, oscillation frequency, and width are all programmable from AMET controls. Compatible with both magnetic and non-magnetic materials.

The vertical or horizontal axis is integrated with the rotary axis to provide precise cladding motion. We offer both Spiral Path, and Step-Index cladding options. Spiral welds begin at the bottom of the part and spiral upward until the defined height is reached. Step-Index clads in a straight line for each revolution of the part. After each revolution is completed, the torch steps upward and begins the next pass. The pitch of the spiral and the step height are programmable.

Weld programs can be automatically selected by scanning a bar code associated with a specific part. This can help eliminate the incorrect program being loaded and run. Beneficial if many different parts are to be welded and operator needs to frequently switch between weld programs. Includes the bar code scanner and the necessary software to integrate with the XM or XPro Controller.